Tech Tip
by Michael Slavin, Chapter President
I have been servicing an old grand piano for a customer for only a few years,
and the lyre mount has been a constant problem during this time. The lyre is
attached to the keybed by only two wood screws, which have pulled out from
just normal usage many times. There is evidence that a previous technician had
already addressed this problem before. I have plugged the holes with dowels
and remounted the lyre with slightly longer screws, only to repeat the repair a
short time later. I have also tried installing
3/8 inch metal inserts with machine bolts, only to have them pull out as
well. It was obvious that a new approach had to be taken to finally secure the
lyre permanently.
The first thing I did for the new repair was to plug the existing keybed
holes with large hardwood dowels. I marked the centers of the plugs with
cross-hairs which extended in both directions onto the keybed, so that they could be
accurately located later during the work. I bought a 4 foot steel bar (48" x
1 1/2" x 1 1/4") at Home Depot, and cut off about 8 inches so that it would fit
under the keybed between the legs, over the hardwood dowels. I measured the
width of the lyre, and marked its position on the center of the bar. I then
drilled 4 holes along the steel bar on either side of the lyre position, and
mounted the bar with 1" x 1/4" inch lag bolts to the keybed, carefully locating it
over the center of the dowels. The lyre could not be directly mounted to the bar
as is, because its overall height would be extended by the 1/4" thickness of
the steel. So at this point I routed a channel into the lintel (top cross-bar)
of the lyre precisely the dimensions of the bar (1 1/2" x 1/4"), so that the
lyre would straddle the bar and sit firmly against the keybed.
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Holding the lyre
in its correct position, I coated the ends of the mounting bolts with lipstick
and inserted them through the lyre holes and up to the steel bar, thereby
leaving red markings for the exact location for drilling the mounting holes. I
then center-punched the center of the red dots for drilling the pilot holes.
The bolts to be used were 3/8" fine thread (24 threads / inch), with the steel
bar tapped to accommodate this thread. The recommended bit for the pilot hole
for this size tap was a size "Q" (I was unable to find this bit locally, but
had no trouble ordering it online). With a drill stop on the pilot bit, I
drilled through the steel and into the hardwood dowels to the depth of the bolt
length. I then used the 3/8 x 24 tap in a tap-handle to thread the steel bar
and the dowel in the keybed to fully accept the entire bolt. The lyre was
then bolted to the piano, and was a solid as could be.
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